Once you have the final tweaks for the runners, you can make them in two passes by using a single 24-long piece of hard maple, then slice off best games to play at a casino 8 the runners at the table saw, and cut the four runners to length.
It consists of a base with two sliding panels secured by a key slot guide to the base.
To make the two sliding panels, lay out and machine the various grooves, holes and slots as shown in the Drawings.
Hard to Find Hardware 5/16-18 Threaded Inserts (2) #28811, universal T-Track 3 (1) #26420, star Knobs (2) #23820, t-Slot Bolts (4) #37295, raymond LaRochelle lives in California, where he serves as the president of the Viet Nam Veterans of Diablo Valley.(Test your setup on scrap wood.).Having the sliding panels secured to the base by two dovetailed runners keeps them properly aligned in use.(See the Drawings.) For safety, use at least a 3-wide piece of 3/4 maple and use a featherboard to keep the material firmly against your router fence as you make your cuts.Use a piece of carpet tape on the runners, place them in the base slots and align your sliding platforms, then press them in place.Sneak up on the cuts for the runners until you have a snug but not too tight fit.My hold-down knobs for the corner braces are shop-made on the drill press and band saw.I happened to have a couple of 5/16 star knobs on hand, but these could also be shop-made.The 5/16 rods are epoxied into the female knobs.I make a lot of small-sized frames, and this clamping jig makes gluing them a snap.On the threaded rods, the 1/8 hole for the cotter key (you can substitute a small finishing nail) is approximately 1 in from the base of the knob.
When the epoxy dries, youre ready to paint if you wish, then mount them to the corner braces using T-bolts.
I didnt have 1-thick hdpe plastic on hand, so I just screwed together two 1/2-thick pieces.
To make my knobs, I started with a 3 x 3 piece of hard maple, then marked the center of the piece (see the Drawings).
The dovetailed runners are made using the same size bit on the router table with the material held vertical against the fence.I used a 5/8 dovetail bit to cut the shaped slots in the base.Note the shop-made knobs.Shop-made Knobs, i chose to make my own knobs for the corner braces, because I wanted them narrow enough so they would not interfere with any frame components 1 or more thick.The hdpe plastic corner braces cushion the corners, and excess wood glue just peels off after glue-up.The casino security officer jobs threaded rod arrangement holds the clamping pressure in place without any additional clamps or stops.Go ahead and do the final assembly of all the pieces and now you are ready to get busy with clamping up some frames!Mark four holes 5/8 from the center and drill four 3/4 holes completely through the stock.The notches in the corner braces are 3/4 deep.
With the runners held to the sliding platforms with the tape, remove the assembly from the base, then countersink and install two screws to each runner.